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Original Equipment (OE) Ignition Lead Sets and Components


Applications Engineering - With our extensive Engineering experience, Design and Tooling facilities we design and develop Sparkplug Boots and Ignition Lead sets and components to meet our customers applications.

 

Volume Manufacture - Currently we produce over 500,000 ignition leads per year for OEM applications in the Automotive and Recreational Vehicle markets.

 

3D Design, Rapid Prototyping, Rapid Tooling = Reduced Lead Times for you the Customer

 

Polaris Head
Polaris Ignition Cap
Proton Head

 

 

Aftermarket Ignition Lead Ranges

 

Global Applications Database - With our extensive application Engineering experience we have compiled a global database of applications and Ignition Leads Range.  This is one of the most extensive databases available in the market.  With over 1,000 part numbers and 4,500 lines of applications.

 

Global Brands - We manufacture Ignition Lead Ranges for many Aftermarket Brands across the World, supplying branded product, retail packaged and ready for market.

 

Applications Engineering - With our experience in OE manufacture we have Engineered our Ignition Lead Range to match the OE specifications

 

Volume Manufacture - Currently we produce over 2,000,000 Ignition Leads per year for the Aftermarket.

 

 

Ignoteck Ignition Leads

 

Ignoteck Ignition Lead and Direct Ignition Coil Range
Ignoteck Technical Information
Ignoteck Lead Set Range
Ignoteck Single Lead Range
Ignoteck Ignition Lead Range
Ignoteck Technical Information
Ignoteck Lead Set Range
Ignoteck Single Lead Range
Ignoteck Direct Ignition Coil Range
     
Ignoteck Direct Ignition Coil Range
     

Click the thumbnails above to download the latest brochures

 

 

Silicone Ignition Cable

 

Premium Quality - We specialise in Silicone Ignition Cable Manufacture.  Silicone construction cables provide Industry leading performance.  With the evolution of the modern lean burn multi valve engine and reduced engine bay size, under bonnet environments have become more demanding.  The trend in recent years has been towards Silicone construction cables capable of meeting Class F standards of ISO3808 parts 1&2 (250'C+).

 

Volume Manufacture - Currently we produce over 4,000,000 Meters of Ignition Cable per year for OE and Aftermarket customers globally.  All cable is produced to ISO3808 and ISO9000/2000 standards.

 

Flexibility

> In-House Rubber Mixing and Milling facilities enable us to meet your Material and Colour requirements.

> In-Line Printing facilities for Custom Prints.

> Small Batch flexibility.  We can manufacture from 2,000 Meters upwards.

 

5mm

> Reactive Cable 16Kohms per Meter (Strippable core for ease of processing)

 

7mm

> Reactive Cable 1.5 TO 5.0  Kohms per Meter (Strippable core for ease of processing)

> Resistive Cable 9.0 or 15Kohms per Meter

> Copper Cable (19 x 0.3mm Tinned Copper Core)

 

8mm

> Reactive Cable 1.5 TO 5.0  Kohms per Meter (Strippable core for ease of processing)

> Resistive Cable 9.0 or 15Kohms per Meter

> Copper Cable (19 x 0.3mm Tinned Copper Core)

 

Polaris Head
Polaris Ignition Cap
Proton Head

 

 

Insulator Boots

 

Part Numbers
ARR001 -> ARR008
Part Numbers
ARR011 -> ARR018
Part Numbers
ARR020 -> ARR025
Part Numbers
TCB001 -> TCB015
Insulator Boots pt no's ARR01-08
Insulator Boots pt no's ARR11-18
Insulator Boots pt no's ARR20-25
Insulator Boots pt no's TCB01-15

Click the thumbnails above to download the pages

All the products shown are stock items.

 

 

Copper Core Boot Assemblies (Suppressor Boots)

 

CopperCore Boot Assemblies

 

Design - We design and manufacture Copper Core boot assemblies for many applications, both OE and aftermarket.

 

Manufacture - Assembly of Resistors and Terminals through to Resistor Assembly over moulding and Insulator boot moulding is all done in-house.

 

Volume Manufacture - Currently we produce over 1,000,000 Copper Core Boot Assemblies per year for both OE and Aftermarket.

 

 

Thermoplastic Injection Moulding

 

Insert Moulding
Overmoulding
General Mouldings
Insert Moulding
Overmoulding
General Mouldings

 

 

Liquid Silicone Rubber (LSR) Moulding

 

LSR Moulding is a fast developing process that provides flashless parts to much tighter tolerances than can be achieved through conventional Rubber Compound Moulding methods.

 

FLASH-LESS Mouldings - The LSR Process is much closer related to that of the Thermoplastic moulding process, where flash less parts are produced.  Without the need to Cryogenically De-Flash parts, a good surface finish is preserved and parts are totally clean.

 

Precision Parts - The LSR Process can be controlled extremely tightly giving parts with very tight tolerances.

 

Food and Medical Grade Mouldings - Due to the clean nature of the process we can produce parts that satisfy both Food and Medical Standards.

 

Commercially Competitive - LSR materials achieve much faster cycle times than conventional High Consistency Rubber (HCR) moulding processes.  Due to this and the higher level of tool complexity that can be achieved, labour content of parts is reduced, LSR is a very Competitive process.

 

Zero Waste - Most LSR tools we make are Cold Runner.  This combined with very tight process control yields extremely low levels of waste.

 

LSR Material Advantages

> wide temperature Range  –50 up to +250 °C

> very good, temperature independent, rubber-like properties

> good ageing and weather resistance (Ozone- and UV-resistant)

> no odor and taste neutral

> absence of plasticizers, except self lubricating compounds

> excellent physiological properties (after post curing)

> very good dielectric properties

> opaque - transparent (easily pigmentable)

 

LSR Moulding Tool (m)
LSR Moulding Tool (f)
LSR Boots

 

 

In-House Toolmaking

 

Tool Design

> 3-D Tool Design

> Mould-Flow analysis

> Hot Runner Systems

> Stack Systems

 

Tool Manufacture

> CAD-CAM link to CNC equipment

> CNC Machining

> CNC Spark Erosion Equipment

 

Toyota Tool
3D CAD
Toolmaking Example

 

 

Overseas Toolmaking

 

To maintain our competitive position in a fast changing industry we have developed partnerships with Tooling manufacturers from the Far East.

 

To contact TCB-ARROW click here or telephone (+44) 1276 679394

 

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